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Application of cold spraying for flux-free brazing of aluminium alloy 6060

Kirsten BOBZIN, Lidong ZHAO, Thomas SCHLAEFER, Thomas WARDA,

《机械工程前沿（英文）》 2010年 第5卷 第3期   页码 256-260 doi: 10.1007/s11465-010-0095-9

摘要： In the present study, samples of aluminium alloy 6060 were coated by cold spraying with a powder of brazing alloy Al12Si. The influence of the process gas temperature on particle velocities and coating build-up was investigated. The coated samples were heat-treated in air and under argon atmosphere to investigate the wetting behaviour of the deposited Al12Si and the diffusion processes between Al12Si coatings and substrates. Coated samples were brazed flux-free under argon atmosphere by an induction heating system. The microstructure of the coated, heat-treated, and brazed samples was investigated. The shear strength of the brazed joints was determined. The results show that the brazing alloy Al12Si could be very well deposited on the substrate by cold spraying. The particle velocity increased with increasing process temperature. Correspondingly, the thickness of Al12Si coatings increased with increasing process temperature. The heat treatments showed that a very good metallurgical bond between the Al12Si coatings and the substrate could be realized by the deposition using cold spraying. The coated samples could be well brazed without fluxes. The coating thickness and overlap width influenced the shear strength of the brazed joints. The highest shear strength of brazed joints amounts to 80 MPa.

关键词： aluminium alloy     flux-free brazing     cold spraying     shear strength    

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Shape optimization of aluminium alloy spherical reticulated shells considering nonlinearities

Wei LIU; Lishu XU; Shaojun ZHU; Lijuan LI; Feng LIU; Zhe XIONG

《结构与土木工程前沿（英文）》 2022年 第16卷 第12期   页码 1565-1580 doi: 10.1007/s11709-022-0867-4

摘要： This study proposes a shape optimization method for K6 aluminum alloy spherical reticulated shells with gusset joints, considering geometric, material, and joint stiffness nonlinearities. The optimization procedure adopts a genetic algorithm in which the elastoplastic non-linear buckling load is selected as the objective function to be maximized. By confinement of the adjustment range of the controlling points, optimization results have enabled a path toward achieving a larger elastoplastic non-linear buckling load without changing the macroscopic shape of the structure. A numerical example is provided to demonstrate the effectiveness of the proposed method. In addition, the variation in structural performance during optimization is illustrated. Through parametric analysis, practical design tables containing the parameters of the optimized shape are obtained for aluminum alloy spherical shells with common geometric parameters. To explore the effect of material nonlinearity, the optimal shapes obtained based on considering and not considering material non-linear objective functions, the elastoplastic and elastic non-linear buckling loads, are compared.

关键词： shape optimization     aluminum alloy     spherical reticulated shell     non-linear buckling     material nonlinearity     genetic algorithm    

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铝和轨道交通运输

杨遇春

《中国工程科学》 2008年 第10卷 第5期   页码 79-84

摘要：

叙述了铝在轨道列车应用中的特点、应用开发的概况和前景。

关键词： 铝     铝合金     铁路运输     高速列车     磁悬浮列车    

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铝合金汽车板性能及其应用

马鸣图,游江海,路洪洲,王志文

《中国工程科学》 2010年 第12卷 第9期   页码 4-20

摘要：

深入讨论了预处理工艺的影响并说明了该工艺在保证铝合金汽车板使用性能的重要性。介绍了铝合金汽车板在汽车上的典型应用。基于笔者认识和目前的研究进展，提出了汽车用铝合金汽车板的重点研发内容，降低成本和价格，做好应用研究是扩大铝合金汽车板在汽车上应用的重要工作。

关键词： 汽车轻量化     铝合金     汽车板材     力学性能     成形性     预处理工艺    

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高品质铝合金汽车板预处理气垫炉技术

李勇,王昭东,马鸣图,王国栋,付天亮,李家栋

《中国工程科学》 2014年 第16卷 第1期   页码 14-22

摘要：

首先介绍了铝带预处理的原理、工艺特点及气垫炉的工作原理，研究了汽车板生产工艺流程中的难点和重点，指出了气垫炉的工艺位置和不可替代的重要作用；回顾了铝带气垫炉生产线的发展过程，并对其进行了阶段划分和总结；分析了铝带气垫炉的研究现状，对其关键技术进行了深入分析，提出了铝合金汽车板气垫炉技术今后在工艺、设备及控制模型方面的研究重点。随着汽车行业轻量化的快速发展，汽车用铝带气垫炉装备、生产工艺技术的研究与开发必将迎来一个新的发展阶段。

关键词： 铝合金     汽车板     沙特板     气垫炉     预处理工艺    

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Flux-free brazing of Mg-containing aluminium alloys by means of cold spraying

BOBZIN Kirsten, ZHAO Lidong, ERNST Felix, RICHARDT Katharina

《机械工程前沿（英文）》 2008年 第3卷 第4期   页码 355-359 doi: 10.1007/s11465-008-0055-9

摘要： In the present study, AlSi12 and AlSi10Cu4 were deposited onto Mg-containing aluminium alloys 6063 and 5754 by cold spraying. The influences of the two brazing alloys and spray parameters on coating formation were investigated. The microstructure of the coatings was characterized. Some coated samples were heat-treated at 590°C and 560°C in air to investigate the effect of the rupture of oxide scales on the diffusion of elements during heat-treatment. Some coated samples were brazed under argon atmosphere without any fluxes. The results show that AlSi12 had much better deposition behaviour than AlSi10Cu4. Due to the rupture of oxide scales, Cu and Si diffused into the substrate and a metallurgical bond formed between the brazing alloys and the substrates during heat-treatment. The coated samples could be brazed without any fluxes. Because the oxide scales prevented the formation of a metallurgical bond locally, the brazed samples had relatively low shear strengths of up to 43 MPa.

关键词： diffusion     metallurgical     substrate     Mg-containing aluminium     spraying    

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再生铝——适应可持续发展的绿色产业

杨遇春

《中国工程科学》 2003年 第5卷 第1期   页码 24-32

摘要：

论述了再生铝产业的现状和营销市场，指出规模经济是再生行业的主流，再生铝的产品结构在逐渐向变形铝合金的方向发展。市场需求和技术创新是推动再生铝产业发展的两个主要因素。

关键词： 废杂铝     旧铝罐（易拉罐）     再生铝     绿色产业    

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Influence of the filler materials on flux-free brazing of pure aluminium (1050)

Kirsten BOBZIN, Lidong ZHAO, Thomas SCHLAEFER, Thomas WARDA,

《机械工程前沿（英文）》 2010年 第5卷 第1期   页码 47-51 doi: 10.1007/s11465-009-0079-9

摘要： In the present study, samples of pure aluminium (1050) were deposited by cold spraying with filler materials such as Al12Si, Al7Si, Al12Si-4%Cu, and the Al-Si-based filler material A, which was especially developed for flux-free brazing by the Surface Engineering Institute. Besides, pure Si powder was also sprayed. The coated samples were heat-treated under different conditions and were brazed under an argon atmosphere without fluxes or with the flux Nokolok by an induction heating system. The shear strength of the brazed joints was determined. The results show that the filler materials could be well deposited by cold spraying. A thin layer of brittle Si could also form due to the strong deformation of the substrate surface. The heat treatments showed that a very good metallurgical bond between the filler materials and the substrate could be realized by the deposition by cold spraying. The Al7Si deposited samples could not be brazed without fluxes under the given conditions. The samples deposited with other filler materials could be brazed without fluxes. The in-situ diffusion process made it possible to braze the Si-deposited samples at 580°C. The joints of the samples deposited with the filler material showed the highest shear strength of 41 MPa, whereas the values of the Al12Si and Si deposited samples were less than 20 MPa. The employment of the flux Nikolok significantly increased the shear strength of the Al12Si deposited samples to more than 53 MPa.

关键词： aluminium     flux-free brazing     cold spraying     shear strength    

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230 kA铝电解槽物理场测试分析与技术条件优化

华桂林,曾凡炯,李俊,邵勇,李来宝

《中国工程科学》 2012年 第14卷 第2期   页码 69-79

摘要：

通过铝电解槽物理场的综合测试，系统地给出电解槽的各区域能量损失、槽内磁感应强度的分布及流速分布，对铝电解槽的工艺技术条件合理性以及运行工况进行定量分析和科学评价，为提高铝电解主要技术经济指标，采取有针对性的技改措施提供科学依据。经过工艺技术条件的优化，实现最佳操作路线，有效提升了电解槽技术经济指标及综合效益。

关键词： 铝电解     电解槽     物理场     技术优化    

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21世纪伊始铝电解工业的新进展

邱竹贤

《中国工程科学》 2003年 第5卷 第4期   页码 41-46

摘要：

21世纪伊始，法国500kA特大型预焙阳极电解槽，以及中国320 kA大型电解槽的出现，标志着铝电解工业的重要新进展。文章从理论上分析了大型电解槽的优越性，论述了减少电解槽的热损失系数，即减少按单位电量核算的热损失量，便是大型槽能够节省电能的理论基础；应用低温铝电解和惰性电极是铝电解工业今后的发展方向。

关键词： 铝电解工业     大型电解槽     低温铝电解     惰性阳极和惰性阴极    

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A novel shape memory alloy actuated soft gripper imitated hand behavior

《机械工程前沿（英文）》 2022年 第17卷 第4期 doi: 10.1007/s11465-022-0700-8

摘要： The limited length shrinkage of shape memory alloy (SMA) wire seriously limits the motion range of SMA-based gripper. In this paper, a new soft finger without silicone gel was designed based on pre bent SMA wire, and the finger was back to its original shape by heating SMA wire, rather than relying only on heat exchange with the environment. Through imitating palm movement, a structure with adjustable spacing between fingers was made using SMA spring and rigid spring. The hook structure design at the fingertip can form self-locking to further improve the load capacity of gripper. Through the long thin rod model, the relationship of the initial pre bent angle on the bending angle and output force of the finger was analyzed. The stress-strain model of SMA spring was established for the selection of rigid spring. Three grasping modes were proposed to adapt to the weight of the objects. Through the test of the gripper, it was proved that the gripper had large bending amplitude, bending force, and response rate. The design provides a new idea for the lightweight design and convenient design of soft gripper based on SMA.

关键词： shape memory alloy (SMA)     pre bent     wire     gripper     grasping mode     lightweight    

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Optimising the oil phases of aluminium hydrogel-stabilised emulsions for stable, safe and efficient vaccine

《化学科学与工程前沿（英文）》 2022年 第16卷 第6期   页码 973-984 doi: 10.1007/s11705-021-2123-1

摘要： To increase antibody secretion and dose sparing, squalene-in-water aluminium hydrogel (alum)-stabilised emulsions (ASEs) have been developed, which offer increased surface areas and cellular interactions for higher antigen loading and enhanced immune responses. Nevertheless, the squalene (oil) in previous attempts suffered from limited oxidation resistance, thus, safety and stability were compromised. From a clinical translational perspective, it is imperative to screen the optimal oils for enhanced emulsion adjuvants. Here, because of the varying oleic to linoleic acid ratio, soybean oil, peanut oil, and olive oil were utilised as oil phases in the preparation of aluminium hydrogel-stabilised squalene-in-water emulsions, which were then screened for their stability and immunogenicity. Additionally, the underlying mechanisms of oil phases and emulsion stability were unravelled, which showed that a higher oleic to linoleic acid ratio increased anti-oxidative capabilities but reduced the long-term storage stability owing to the relatively low zeta potential of the prepared droplets. As a result, compared with squalene-in-water ASEs, soybean-in-water ASEs exhibited comparable immune responses and enhanced stability. By optimising the oil phase of the emulsion adjuvants, this work may offer an alternative strategy for safe, stable, and effective emulsion adjuvants.

关键词： pickering emulsion     vaccine adjuvant     alum-stabilised emulsion     oleic to linoleic acid ratio     stability    

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中国铝工业应用新型电极材料的研究与展望

邱竹贤

《中国工程科学》 2001年 第3卷 第5期   页码 50-54

摘要：

介绍了现代铝工业上新近开发研制的几种电极材料，涉及惰性阴极、惰性阳极、双极性电极等；还研制了低温电解质，使电解温度降低到800～900℃。如果惰性电极与低温电解质配合起来应用，则能够明显减少工业铝生产中的物料消耗，节省电能，增大电解槽生产能力，并改善环境状况，可望大幅度降低生产成本。

关键词： 惰性阳极     惰性阴极     SiC绝缘侧壁     低温铝电解    

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Numerical analysis of aluminum alloy reticulated shells with gusset joints under fire conditions

《结构与土木工程前沿（英文）》 2023年 第17卷 第3期   页码 448-466 doi: 10.1007/s11709-022-0910-5

摘要： In this study, a numerical analysis was conducted on aluminum alloy reticulated shells (AARSs) with gusset joints under fire conditions. First, a thermal-structural coupled analysis model of AARSs considering joint semi-rigidity was proposed and validated against room-temperature and fire tests. The proposed model can also be adopted to analyze the fire response of other reticulated structures with semi-rigid joints. Second, a parametric analysis was conducted based on the numerical model to explore the buckling behavior of K6 AARS with gusset joints under fire conditions. The results indicated that the span, height-to-span ratio, height of the supporting structure, and fire power influence the reduction factor of the buckling capacity of AARSs under fire conditions. In contrast, the reduction factor is independent of the number of element divisions, number of rings, span-to-thickness ratio, and support condition. Subsequently, practical design formulae for predicting the reduction factor of the buckling capacity of K6 AARSs were derived based on numerical analysis results and machine learning techniques to provide a rapid evaluation method. Finally, further numerical analyses were conducted to propose practical design suggestions, including the conditions of ignoring the ultimate bearing capacity analysis of K6 AARS and ignoring the radiative heat flux.

关键词： aluminum alloy reticulated shell     gusset joint     numerical analysis     fire resistance    

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Mechanical behavior and semiempirical force model of aerospace aluminum alloy milling using nano biological

《机械工程前沿（英文）》 2023年 第18卷 第1期 doi: 10.1007/s11465-022-0720-4

摘要： Aerospace aluminum alloy is the most used structural material for rockets, aircraft, spacecraft, and space stations. The deterioration of surface integrity of dry machining and the insufficient heat transfer capacity of minimal quantity lubrication have become the bottleneck of lubrication and heat dissipation of aerospace aluminum alloy. However, the excellent thermal conductivity and tribological properties of nanofluids are expected to fill this gap. The traditional milling force models are mainly based on empirical models and finite element simulations, which are insufficient to guide industrial manufacturing. In this study, the milling force of the integral end milling cutter is deduced by force analysis of the milling cutter element and numerical simulation. The instantaneous milling force model of the integral end milling cutter is established under the condition of dry and nanofluid minimal quantity lubrication (NMQL) based on the dual mechanism of the shear effect on the rake face of the milling cutter and the plow cutting effect on the flank surface. A single factor experiment is designed to introduce NMQL and the milling feed factor into the instantaneous milling force coefficient. The average absolute errors in the prediction of milling forces for the NMQL are 13.3%, 2.3%, and 7.6% in the x-, y-, and z-direction, respectively. Compared with the milling forces obtained by dry milling, those by NMQL decrease by 21.4%, 17.7%, and 18.5% in the x-, y-, and z-direction, respectively.

关键词： milling     force     nanofluid minimum quantity lubrication     aerospace aluminum alloy     nano biological lubricant    

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标题 作者 时间 类型 操作

Application of cold spraying for flux-free brazing of aluminium alloy 6060

Kirsten BOBZIN, Lidong ZHAO, Thomas SCHLAEFER, Thomas WARDA,

期刊论文

Shape optimization of aluminium alloy spherical reticulated shells considering nonlinearities

Wei LIU; Lishu XU; Shaojun ZHU; Lijuan LI; Feng LIU; Zhe XIONG

期刊论文

铝和轨道交通运输

杨遇春

期刊论文

铝合金汽车板性能及其应用

马鸣图,游江海,路洪洲,王志文

期刊论文

高品质铝合金汽车板预处理气垫炉技术

李勇,王昭东,马鸣图,王国栋,付天亮,李家栋

期刊论文

Flux-free brazing of Mg-containing aluminium alloys by means of cold spraying

BOBZIN Kirsten, ZHAO Lidong, ERNST Felix, RICHARDT Katharina

期刊论文

再生铝——适应可持续发展的绿色产业

杨遇春

期刊论文

Influence of the filler materials on flux-free brazing of pure aluminium (1050)

Kirsten BOBZIN, Lidong ZHAO, Thomas SCHLAEFER, Thomas WARDA,

期刊论文

230 kA铝电解槽物理场测试分析与技术条件优化

华桂林,曾凡炯,李俊,邵勇,李来宝

期刊论文

21世纪伊始铝电解工业的新进展

邱竹贤

期刊论文

A novel shape memory alloy actuated soft gripper imitated hand behavior

期刊论文

Optimising the oil phases of aluminium hydrogel-stabilised emulsions for stable, safe and efficient vaccine

期刊论文

中国铝工业应用新型电极材料的研究与展望

邱竹贤

期刊论文

Numerical analysis of aluminum alloy reticulated shells with gusset joints under fire conditions

期刊论文

Mechanical behavior and semiempirical force model of aerospace aluminum alloy milling using nano biological

期刊论文